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Material Preparation
Equipment:
Large-scale yarn storage system, automatic humidity control system.
Process Overview:
Direct cotton sourcing → Spinning → Manual pre-inspection → Grading and warehousing
Advantages Display:We select premium yarns, offering sustainable options such as organic cotton, combed cotton, and mercerized cotton. Quality standards cover 20+ indicators, including color consistency, impurity levels, and fiber strength. Dual-layer quality control ensures each batch of raw materials is safe and reliable.
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Knitting
Equipment:
Italian LONATI seamless knitting machines, Japanese imported jacquard machines.
Process Overview:
Multi-specification machines support the production of single-needle, double-needle, jacquard, mesh, and mosquito-repellent socks.
Advantages Display:Seamless structure offers a snug, chafe-free fit for baby's feet.
High-definition patterns meet diverse OEM customization needs.
High-efficiency production: 150,000 pairs/day, ensuring stable lead times.
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Toe Linking
Equipment:
Fully automatic toe-closing machines / Seamless linking systems.
Process Overview:
Precision-aligned toe sewing, resulting in smooth, flat interiors.
Advantages Display:Seamless toe eliminates irritation—ideal for sensitive newborn skin.
Strong and stretch-resistant stitching meets export durability standards.
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Embroidery / Jacquard
Equipment:
Japanese multi-head embroidery machines / Multi-color jacquard programming systems.
Process Overview:
Supports fine embroidery, woven logos, and complex cartoon designs.
Advantages Display:High-definition stitching delivers detailed, customized visuals.
Neat thread management prevents fraying and dropped stitches.
Eco-friendly thread and non-toxic dyes available for baby-safe use.
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Shaping & Ironing
Equipment:
Multi-mold heat-setting machines, smart ironing platforms.
Process Overview:
Socks are shaped by size to lock in form and cuff curvature.
Advantages Display:Enhances product consistency, ideal for packaging and display.
Precise temperature control prevents fiber damage.
Improves rebound and shape retention during wear.
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Thread Trimming
Equipment:
Automated visual-positioning trimming machines.
Process Overview:
Accurately detects and trims excess threads to uniform length.
Advantages Display:Clean appearance and elevated product finish.
Prevents thread tangling and skin irritation, improving comfort.
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Inspection & Needle Detection
Equipment:
Automated needle detectors / Multiple manual inspection stations.
Process Overview:
Full-process QC covering size, pattern, stitching, and tension.
Advantages Display:Each batch undergoes two or more rounds of random inspection to ensure shipment quality.
Dedicated needle detection eliminates metal residues—compliant with baby product export standards.
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Packaging & Delivery
Equipment:
Automatic sock pairing and packaging machines / Coding and labeling devices.
Process Overview:
Supports multiple packaging types: hang tags, gift boxes, hook packs, eco-friendly bags, etc.
Advantages Display:Fully customizable packaging solutions based on client branding.
Auto-pairing ensures accuracy and improves packing efficiency.
Fast labeling and barcode scanning for accurate dispatch and traceability.