Production

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  • Material Preparation

    Equipment:

    Large-scale yarn storage system, automatic humidity control system.


    Process Overview:

    Direct cotton sourcing → Spinning → Manual pre-inspection → Grading and warehousing


    Advantages Display:

    We select premium yarns, offering sustainable options such as organic cotton, combed cotton, and mercerized cotton. Quality standards cover 20+ indicators, including color consistency, impurity levels, and fiber strength. Dual-layer quality control ensures each batch of raw materials is safe and reliable.

    Material Preparation
  • Knitting

    Equipment:

    Italian LONATI seamless knitting machines, Japanese imported jacquard machines.


    Process Overview:

    Multi-specification machines support the production of single-needle, double-needle, jacquard, mesh, and mosquito-repellent socks.


    Advantages Display:

    Seamless structure offers a snug, chafe-free fit for baby's feet.

    High-definition patterns meet diverse OEM customization needs.

    High-efficiency production: 150,000 pairs/day, ensuring stable lead times.

    Knitting
  • Toe Linking

    Equipment:

    Fully automatic toe-closing machines / Seamless linking systems.


    Process Overview:

    Precision-aligned toe sewing, resulting in smooth, flat interiors.


    Advantages Display:

    Seamless toe eliminates irritation—ideal for sensitive newborn skin.

    Strong and stretch-resistant stitching meets export durability standards.

    Toe Linking
  • Embroidery / Jacquard

    Equipment:

    Japanese multi-head embroidery machines / Multi-color jacquard programming systems.


    Process Overview:

    Supports fine embroidery, woven logos, and complex cartoon designs.


    Advantages Display:

    High-definition stitching delivers detailed, customized visuals.

    Neat thread management prevents fraying and dropped stitches.

    Eco-friendly thread and non-toxic dyes available for baby-safe use.

    Embroidery / Jacquard
  • Shaping & Ironing

    Equipment:

    Multi-mold heat-setting machines, smart ironing platforms.


    Process Overview:

    Socks are shaped by size to lock in form and cuff curvature.


    Advantages Display:

    Enhances product consistency, ideal for packaging and display.

    Precise temperature control prevents fiber damage.

    Improves rebound and shape retention during wear.

    Shaping & Ironing
  • Thread Trimming

    Equipment:

    Automated visual-positioning trimming machines.


    Process Overview:

    Accurately detects and trims excess threads to uniform length.


    Advantages Display:

    Clean appearance and elevated product finish.

    Prevents thread tangling and skin irritation, improving comfort.

    Thread Trimming
  • Inspection & Needle Detection

    Equipment:

    Automated needle detectors / Multiple manual inspection stations.


    Process Overview:

    Full-process QC covering size, pattern, stitching, and tension.


    Advantages Display:

    Each batch undergoes two or more rounds of random inspection to ensure shipment quality.

    Dedicated needle detection eliminates metal residues—compliant with baby product export standards.

    Inspection & Needle Detection
  • Packaging & Delivery

    Equipment:

    Automatic sock pairing and packaging machines / Coding and labeling devices.

    Process Overview:

    Supports multiple packaging types: hang tags, gift boxes, hook packs, eco-friendly bags, etc.


    Advantages Display:

    Fully customizable packaging solutions based on client branding.

    Auto-pairing ensures accuracy and improves packing efficiency.

    Fast labeling and barcode scanning for accurate dispatch and traceability.

    Packaging & Delivery
Material Preparation
Knitting
Toe Linking
Embroidery / Jacquard
Shaping & Ironing
Thread Trimming
Inspection & Needle Detection
Packaging & Delivery